1. Prepare before starting
1.1 Environment Check
Ensure that the working area is clean and free of debris, so as not to affect the normal operation of the equipment or cause security risks.
Check whether the power supply line is in good condition and the voltage is stable.
Check the level of the cooling system (water tank) to ensure that the coolant is sufficient and clean.
1.2 Device Check
Check whether the parts of the wire drawing machine are tight and not loose.
Check whether the roller and drawing die are installed correctly, without damage or excessive wear.
Verify that the control system (such as PLC) is in normal condition and the display is clear.
1.3 Obtaining Materials
Prepare the aluminum wire to be processed to ensure that its quality meets production requirements.
Check whether the feeding device is ready and adjust the appropriate tension.
2. Procedure
2.1 Starting the Device
Turn on the power switch and start the control system according to the equipment instructions.
Gradually start the various parts of the wire drawing machine, such as the motor, cooling system, etc., and pay attention to the operation status of the equipment.
2.2 Debugging Parameters
According to the production demand, through the control system to set the appropriate drawing speed, tension, coolant flow and other parameters.
Test run, observe the drawing effect, and fine-tune if necessary.
2.3 Formal Production
After confirmation, start the formal production, and check the product quality and equipment operation status regularly.
Record production data for subsequent analysis and improvement.
3. Quality control
Regularly check the diameter, surface finish, mechanical properties and other indicators of wire drawing products to ensure that they meet the standard requirements.
Pay close attention to the abnormal situation in the production process, such as broken wire, mold wear too fast, timely analysis of the cause and take measures to solve.
Periodically calibrate the measuring tool to ensure the accuracy of the test results.
4. Routine maintenance
After the end of production every day, clean the equipment surface and working area of aluminum debris, oil and other debris.
Check the quality and level of the coolant, and replace or replenish the coolant in time.
Clean roller, drawing die and other easily worn parts, remove attachments, and keep them in good working condition.
5. Emergency treatment
In case of equipment failure or safety accident, stop the machine immediately and cut off the power supply.
Handle according to emergency plans, such as using fire extinguishers to extinguish fire, immediately give first aid and report to relevant departments when injured.
Record the accident process and treatment results for subsequent analysis and improvement.
6. Safety precautions
The operator must wear good labor protective equipment, such as safety helmet, protective glasses, work clothes, etc.
Do not perform unnecessary adjustments or maintenance operations while the equipment is running.
Strictly abide by the operating procedures and safety rules, and shall not change the equipment parameters or operating procedures without authorization.
Conduct regular safety education and training for operators to improve their safety awareness and operation skills.
7. Regular maintenance
Develop a detailed maintenance plan, clear maintenance cycle and maintenance content.
Perform regular maintenance of the equipment according to the plan, such as changing lubricants, cleaning filters, checking electrical components, etc.
Focus on maintenance of key parts, such as wire drawing die, roller and other easily worn parts need to be replaced or repaired.
Record the maintenance process and results, establish equipment files, and provide basis for subsequent maintenance and management.
Through the implementation of the above operation and maintenance methods, it can ensure the stable operation and efficient production of the water tank type aluminum wire drawing machine, improve product quality and production efficiency, and reduce production costs and safety risks.